Provide dimensional verifications as required by the design record and Control Plan
Verify dimensional results are available for each unique manufacturing process
Verify auxiliary documents have required information
I.2.2.08 Records of Material/Performance Test Results
I.2.2.8.1 Material Test Records
Maintain records of material test results specified on the design record or Control Plan
Conduct material tests for all part(s) and product material(s)
Verify material test report complies with requirements
I.2.2.8.2 Performance Test Records
Maintain records of performance test results specified on the design record or Control Plan
Conduct performance tests for all part(s) and product material(s)
Verify performance test report complies with requirements
I.2.2.09 Initial Process Studies
I.2.2.9.1 General
Perform measurement system analysis
Determine initial process capability or performance
I.2.2.9.3 Quality Indices
Conduct initial process study
Verify the correct capability (Cpk) and performance (Ppk) indexes are being used
I.2.2.9.3 Acceptance Criteria
Verify the correct acceptance criteria are being used for processes that appear stable
I.2.2.9.4 Unstable Processes
Notify customer of unstable process
Submit corrective action plan
I.2.2.9.5 Processes with One-Sided Specifications or Non-Normal Distributions
Determine alternative acceptance criteria
I.2.2.9.6 Strategy When Acceptance Criteria are not Satisfied
Notify customer when process cannot be improved
Submit corrective action plan
Submit modified Control Plan
I.2.2.10 Measurement Sysytem Anaysis Studies
Perform Measurement System Analysis study
I.2.2.11 Qualified Laboratory Documentation
Verify that laboratories comply with QS-9000
I.2.2.13 Part Submission Warrant (PSW)
Prepare Part Submission Warrant (PSW)
Verify separate PSW's are completed for each customer part number
Verify all measurement and test results show conformance with customer requirements
Verify compliance with part weight requirements
I.2.2.12 Control Plan
Verify that Control Plan complies with QS-9000
I.2.2.14 Appearance Approval Report
Prepare Appearance Approval Report (AAR)
Verify compliance with Appearance Approval Report (AAR) requirements
I.2.2.15 Bulk Material Requirements Checklist
I.2.2.16 Sample Production Parts
Submit sample parts
I.2.2.17 Master Sample
Retain master sample
I.2.2.18 Checking Aids
Submit part-specific assembly checking aid
Submit part-specific component checking aid
Certify all aspects of checking aid agree with part dimensional requirements
Document all released design changes that have been incorporated in the checking aid
Conduct measurement system analysis study
I.2.2.19 Customer-Specific Requirements
I.3 Customer Notification and Submission Requirements
I.3.1 Customer Notification
Verify customer is being properly notified of any design or process changes
I.3.2 Submission to Customer
Submit for PAPP approval prior to first production shipment
I.3.3 Situations Where Customer Notification Is Not Required
I.4 Submission to Customer - Levels of Evidence
I.4.1 Submission Levels
I.5 Part Submission Status
I.5.2 Customer PPAP Status
I.5.2.1 Full Approval
I.5.2.2 Interim Approval
I.5.2.3 Rejected
I.5.1 General
I.6 Record Retention
Verify that production part approval records are retained for required length of time
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